Forklift Design Integrated Speed Limiter and Position Tracking Through IoT-Based Website

Authors

  • Mades Darul Khairansyah Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia http://orcid.org/0000-0003-2623-5193
  • Vanny Nastiti Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia
  • Yoga Dwikurniawan Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia
  • Mazida Rahmawati Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia
  • Alvin Ardiansyah Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia

DOI:

https://doi.org/10.26418/elkha.v16i2.75117

Keywords:

Forklift, internet of things, website.

Abstract

Forklifts, as lifting and transportation equipment, play a crucial role in logistics. However, forklift operators often chase targets, pushing the forklift to perform at higher speeds. Operating a forklift at high speeds not only poses potential dangers to the working conditions but can also lead to a decrease in forklift performance. Operators do not ensure the forklift is running according to procedures due to a lack of supervision. In response to this issue, the author proposes an innovation in the form of a monitoring device capable of recording speed violations committed by operators. With the planned device, it is expected that forklift operators will exercise more caution and take greater responsibility when operating the forklift. The objective of this research is to reduce the likelihood of accidents and forklift damage due to improper use. The study produces a forklift design equipped with supporting components for the implementation of the device and a website as a monitoring platform for forklift operators and workers, providing real-time access to collected data. This system enhances operational safety in operating forklifts. The research significantly contributes to the development of safer and smarter forklift technology, aligning with strict demands for safety standards and risk management in industrial environments.

Author Biography

Mades Darul Khairansyah, Department of Occupational, Safety and Health Engineering, Surabaya State Shipping Polytechnic, Indonesia

Lecturer of Safety Engineering, Shipbuilding Institute of Polytechnic Surabaya

References

E. M. I. Khasanah and E. D. Nawawinetu, “Hazards Identification and Risk Assessment of Physical and Mechanical Factors of Forklift Operational in PT Sinar Indogreen Kencana Aac Production Area’s,†Journal of Vocational Health Studies, vol. 2, no. 1, pp. 20–27, 2018.

M. A. Puteri et al., “Analisis Keselamatan Kerja Pada Sistem Pengoperasian Forklift Dan Crane Guna Mencegah Kecelakaan Kerja,†Zona Laut Jurnal Inovasi Sains Dan Teknologi Kelautan, pp. 32–37, 2022.

Ministry of Manpower, Regulation of the Minister of Manpower RI Number 5 of 2021 concerning Procedures for Implementing Work Accident Insurance, Death Insurance, and Old Age Insurance Programs. 2021.

I. Basuki, “Penerapan peraturan keselamatan kerja pada sistem pengoperasian forklift dan crane sebagai sarana pesawat angkat dan angkut guna mencegah dan mengendalikan kecelakaan kerja di PT. Inka (persero) Madiun,†2011.

F. Suryanti and M. Mulyono, “Hazard Identification Dan Risk Assessement (HIRA) Pada pengoperasian Forklift Di PT Bangun Sarana Baja Gresik,†Jurnal Ilmiah Kesehatan Media Husada, vol. 6, no. 2, pp. 205–214, 2017.

S. Marsh, “NTOF: understanding worker deaths through surveillance,†2021.

Occupational Safety and Health Administration (OSHA), “Local Emphasis Program for Powered Industrial Trucks,†Boston, Oct. 2019. Accessed: Jul. 07, 2024. [Online]. Available: https://www.osha.gov/sites/default/files/enforcement/directives/CPL_04-00-023G.pdf

A. Fyona, M. P. Nababan, B. Baharudin, and R. Hakim, “Analisis Proses Penentuan Kelayakan dan Pengamanan Penggunaan Overhead Crane Menggunakan Metode Pemeriksaan dan Pengujian Teknis K3,†Jurnal Teknologi Dan Riset Terapan (JATRA), vol. 4, no. 1, pp. 21–27, 2022.

J. Imron, G. Pinto, and Y. Hawari, “Penerapan Keselamatan Kesehatan Kerja dengan Metode Riksa Uji pada Forklift Model Fd30n (Caterpillar) Di Pt. Xyz,†Jurnal Sosial Teknologi, vol. 3, no. 3, pp. 174–189, 2023.

K. P. Damaiyanto, “Alat Penyimpan Data (Data Logger) Kecepatan pada Forklift Berbasis Mikrokontroler,†Surakarta, 2012. Accessed: Jul. 07, 2024. [Online]. Available: https://repository.uksw.edu/handle/123456789/2353

N. W. Novita, A. Adam, and M. Muslimin, “Safety Driving Pada Operator Forklift Di Pertambangan (Study Analitik Di Departemen Finishing Production PT. Antam Tbk, UBP Nikel Sulawesi Tenggara),†Sulolipu: Media Komunikasi Sivitas Akademika dan Masyarakat, vol. 19, no. 1, pp. 144–151, 2019.

Y. He and B. Xiao, “Research of the forklift power-assisted steering system based on safety steering speed control,†International Journal On Smart Sensing and Intelligent Systems, vol. 8, no. 1, pp. 749–765, 2015.

H Priyatman, S Supriono, A Irwanto, "Aplikasi Teknologi IoT Pada WTP (Water Treatment Plant) Sistem Pendingin Air Pada Mesin Pembangkit Guna Menjaga Nilai pH dan TDS Untuk Kualitas Air, Transmisi: Jurnal Ilmiah Teknik Elektro, Vol 24, No 3 Juli 2022, pp. 106-114.

P. F. Fadlillah, “Rancang Bangun Autonomous Robot Forklift Line Follower berbasis IoT untuk Warehouse,†Universitas Gadjah Mada, Yogyakarta, 2023.

F. W. Perdana, S. D. Ayuni, A. Wisaksono, and S. Syahrorini, “Prototype Social Distancing Reminder Using HC-SR04 Sensor At The Payment Counter Via a Smartphone Prototype Pengingat Social Distancing Menggunakan Sensor HC-SR04 Pada Antrian Loket Pembayaran Via Smartphone,†Procedia of Engineering and Life Science Vol, vol. 1, no. 2, 2021.

A. Wisaksono and C. A. Ragil, “Design and Development of Parking Motor Parking Information System at Muhammadiyah University, Sidoarjo,†in IOP Conference Series: Materials Science and Engineering, IOP Publishing, 2020, p. 012015.

D. M. Rizaldi, A. Wisaksono, D. H. R. Saputra, and A. Ahfas, “IoT-Based Car Monitoring Engine Mounting Design,†Procedia of Engineering and Life Science, vol. 2, no. 2, 2022.

Downloads

Published

2024-10-21

Issue

Section

Vol. 16 No.2 October 2024